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INSTRUCTION MANUAL
MODEL 300M
CARBON MONOXIDE ANALYZER
TELEDYNE INSTRUMENTS
ADVANCED POLLUTION INSTRUMENTATION DIVISION
(T-API)
6565 NANCY RIDGE DRIVE
SAN DIEGO, CA 92121-2251
TOLL-FREE: 800-324-5190
FAX: 858-657-9816
TEL: 858-657-9800
WEB SITE: www.teledyne-api.com
04033
Revision A
Copyright 2001 API Inc 1/15/01
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Strany 1 - CARBON MONOXIDE ANALYZER

INSTRUCTION MANUAL MODEL 300M CARBON MONOXIDE ANALYZER TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION DIVISION (T-API) 6565 NANCY RID

Strany 2 - SAFETY MESSAGES

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The warranties set forth in this section shall be of no force or effect with re

Strany 3 - TABLE OF CONTENTS

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 10-2: Test Function Values Test Function Meaning Acceptable Values Cor

Strany 4

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.5 Troubleshooting Dynamic Problems Dynamic problems (i.e. problems which on

Strany 5

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.5.4 Analog Outputs Do Not Agree With Front Panel Readings 1. Confirm that

Strany 6

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A In general, flow problems can be divided into 3 categories: 1. Flow is zero (n

Strany 7 - LIST OF FIGURES

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.2 Troubleshooting Temperature Problems The Model 300M has been designed t

Strany 8 - LIST OF TABLES

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A If temperature sensor readings appear accurate but control temperatures are not

Strany 9 - 1 INTRODUCTION

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 10-3: V/F Board Jumpers - Factory Settings Factory Set Jumpers Jumper S

Strany 10

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.3.1 Analog Inputs 16 Analog channels (0-5 VDC) are multiplexed under micr

Strany 11 - 1.3 Principle of Operation

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The DAC's are operated in bipolar mode allowing a "live zero" on

Strany 12

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 2. Confirm that the following voltages are present on the V/F Board: A. +5V b

Strany 13 - 1.4 Specifications

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.3 Principle of Operation The detection and measurement of Carbon Monoxide in

Strany 14

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.6 Checking the Opto Interrupter Correct operation of the Opto Interrupter

Strany 15

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.6.7 Flow/Pressure Sensor The flow/pressure sensor board consists of 2 press

Strany 16

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.7 Warranty/Repair Questionnaire Organization:______________________________

Strany 17

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 11 ROUTINE MAINTENANCE NOTE The operations outlined in this chapter are to be

Strany 18

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 11.2 Replacement of Sample Filter 1. Turn off the analyzer. This will stop th

Strany 19

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Caution Be careful using the bubble solution. If there is no internal pressure

Strany 20 - 1.6.5 Pneumatic System

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 11-4

Strany 21 - 1.6.8 Exhaust Connections

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 12 SPARE PARTS LISTS 12.1 Spare parts for CE Mark units Note: Use of replaceme

Strany 22

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A FL001 SINTERED FILTER (002-024900) HW020 SPRING, FLOW CONTROL HW036 TFE

Strany 23 - 1.7 Operation Verification

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 12.4 Model 300M Level 1 parts kit (for ten units) PART NO. DESCRIPTION 0376100

Strany 24

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-1: Pneumatic Diagram 1-4

Strany 25 - 1.8 Options

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A APPENDIX A Tips on connecting the Teledyne API analyzer RS-232 interface Tele

Strany 26

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3. Adapters - these change from one type plug (DB-9) to another type plug (DB-

Strany 27 - 2 OPERATION

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The modem is configured as Data Communications Equipment (DCE), and may have ad

Strany 28 - 2.1.7 Password Protection

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A APPENDIX B Electrical drawing index Drawing Number Title 00015 Assembly, DC

Strany 29 - 2.2 Front Panel

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.4 Specifications Ranges User selectable to any full-scale range from 0 - 30

Strany 30

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.5 Installation and Overview The Model 300M is shipped with the following sta

Strany 31

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A CAUTION Check that analyzer is set up for proper voltage and frequency. CAUTI

Strany 32

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE Repeatedly pressing enter during span/zero calibration does not improve t

Strany 33

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-2: Carbon Monoxide Analyzer 1-9

Strany 34 - 2.2.3 Status LED’s

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-3: Rear Panel Electrical/Pneumatic Connections 1-10

Strany 35 - Table 2-5: Status LED’s

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.6 Electrical and Pneumatic Connections 1.6.1 Electrical Connections Output

Strany 36

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A SAFETY MESSAGES Your safety and the safety of others is very important. We have

Strany 37 - 3 PERFORMANCE TESTING

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 1-1: Status Outputs Output# Pin Pair (Low, High) Definition Condition

Strany 38 - 3.1.2 Span Check

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.6.6 Sample Gas Connection 1/4" O.D. PTFE tubing is needed to connect t

Strany 39

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 1-4: Rear Panel Pneumatic Connections 1-14

Strany 40 - 3.2 Span Valve (Option)

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.7 Operation Verification The Model 300M Analyzer is now ready for operation.

Strany 41

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 1-2: Final Test and Calibration Values Test Values Observed Value Units

Strany 42

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1.8 Options 1.8.1 Rack Mount With Slides This option, including slides and ra

Strany 43

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 1-18

Strany 44 - Controls

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 2 OPERATION 2.1 Key Features The important features of the Teledyne API Model

Strany 45 - (Contact Closure)

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 2.1.5 Data Acquisition (DAS) The Model 300M contains a flexible and powerful b

Strany 46 - 3.9 Hold Off

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE The operator and setup passwords can be disabled. To do this, enter setup

Strany 47 - 4 SETUP MODE

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A TABLE OF CONTENTS SAFETY MESSAGES ...

Strany 48 - 4.4 Setting the Date

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 2-1: Model 300M Front Panel The mode field indicates the current mode

Strany 49

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-2: System Modes Mode Meaning SAMPLE x (1) Sampling normally SAMPLE x

Strany 50

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-3: Test Measurements Test Message Meaning TIME=xx:xx:xx Current time

Strany 51 - 4.11.1 Data Channels

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-4: Warning Messages Warning Message Meaning SYSTEM RESET Issued when

Strany 52 - 4.12 Software Configuration

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 2-2: Illustration of Normal Display If TEST is pushed, the upper cent

Strany 53 - 4.13 Gas Alarms

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 2-5: Status LED’s LED State Meaning Green Off On Blinking Not monitori

Strany 54 - Table 4-1: Setup Functions

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 2-10

Strany 55

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3 PERFORMANCE TESTING Zero/span checking and calibration of the Teledyne API C

Strany 56

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.1.2 Span Check Allow the analyzer to sample span gas through the sample port

Strany 57 - 5 DIAGNOSTICS

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.1.3 Dual Range Calibration If the analyzer is being operated in Dual Range m

Strany 58 - 5.2 Diagnostic Tests

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3 PERFORMANCE TESTING ...

Strany 59 - 5.2.1 Signal I/O

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.2 Span Valve (Option) If the span valve option is installed and a source of

Strany 60 - (table continued)

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.4 Automatic Zero/Span Check Automatic zero/span checking (Z/S check) must be

Strany 61

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE The programmed start time must be a minimum of 5 minutes later than the

Strany 62 - 5.2.3 Electric Test

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Examples of possible sequences are as following under any one of three availabl

Strany 63

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Example 4: to perform zero check once per day at 10:30 PM and a span check once

Strany 64

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.6 Remote Zero/Span Check or Adjustment (Contact Closure) In addition to adj

Strany 65 - 6 HANDLING WARNINGS

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 3.7 Remote Zero/Span Check or Adjustment (RS-232) Besides Z/S checking from th

Strany 66

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4 SETUP MODE This section describes the setup variables that are used to confi

Strany 67 - 7 RS-232 COMMUNICATIONS

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4. The concentration value is linearized over the range of 0 to 20,000 PPM by

Strany 68 - 7.1 DAS Reporting

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.6 Setting the CO Concentration Range The CO concentration range is the conce

Strany 69

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.2 WARNINGS...

Strany 70 - 7.2 Warnings

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.7 Setting the Analog Output Offset In order to permit the analyzer to connec

Strany 71

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.11 Data Acquisition System (DAS) The Model 300M contains a flexible and powe

Strany 72 - 7.3 Status/Control

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A The function of each of the default Data Channels is described below: CONC: Sam

Strany 73

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 4.13 Gas Alarms An alarm is activated if the gas concentration is above the se

Strany 74 - 7.4 Diagnostics

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 4-1: Setup Functions Button Sequence Function Default Limits SETUP-CF

Strany 75 - 7.5 Test Measurements

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 4-1: Setup Functions (Continued) Button Sequence Function Default Lim

Strany 76

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 4-10

Strany 77

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5 DIAGNOSTICS The Teledyne API Carbon Monoxide analyzer contains two levels of

Strany 78

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5.2 Diagnostic Tests The diagnostic tests are used to help diagnose a problem

Strany 79 - 8 CALIBRATION

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5.2.1 Signal I/O The signal I/O diagnostic mode gives the user access to the d

Strany 80

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 11 ROUTINE MAINTENANCE ...

Strany 81 - 8.2 Multi-Point Calibration

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 5-2: I/O Signals (Continued) # Signal Control Description 8 WHEEL_HT

Strany 82 - 8.2.1 Procedure

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 5-2: I/O Signals (Continued) # Signal Control Description 19 ST_HIGH

Strany 83

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 5-2: I/O Signals (Continued) # Signal Control Description 32 DCPS_VO

Strany 84

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 5.3 M300M Internal Variables The M300M software contains many adjustable param

Strany 85 - 8.3 Zero/Span Checking

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 5-8

Strany 86

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 6 HANDLING WARNINGS When a system warning occurs, a warning message is display

Strany 87 - 9 ADJUSTMENTS

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 6-2

Strany 88

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7 RS-232 COMMUNICATIONS The Model 300M features a powerful RS-232 interface th

Strany 89

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-2: RS-232 Message Types Character Message Type W Warning C Control/st

Strany 90

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A name is the Data Channel name(must be enclosed in quotes) number is the number

Strany 91

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A LIST OF FIGURES FIGURE 1-1: PNEUMATIC DIAGRAM...

Strany 92 - 9.5 Flow Readout Adjustment

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.2 Warnings Whenever a warning message is displayed on the display, it is als

Strany 93 - 9.7 CPU

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-3: RS-232 Warning Message Clear Commands Command Warning Message Clea

Strany 94

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.3 Status/Control This subset of messages is concerned with reporting the sta

Strany 95 - 10 TROUBLESHOOTING

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-5: Control Commands Command Message Meaning "C ZERO<CRLF>&

Strany 96

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.4 Diagnostics The diagnostics mode can be entered from the RS-232 port as we

Strany 97

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.5 Test Measurements All the test measurements which can be displayed by pres

Strany 98

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 7-8: Test Measurement Request Commands Command Test Measurement "?

Strany 99

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 7.6 Viewing and Modifying Variables The most powerful feature of the RS-232 in

Strany 100

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A After changing the variable's value, the CPU will respond with: V VARIABLE

Strany 101

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 8 CALIBRATION This section describes a method of performing a multi-point cali

Strany 102 - Components

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A LIST OF TABLES TABLE 1-1: STATUS OUTPUTS...

Strany 103

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 8-1: Gas Generation System Figure 8-2: Inlet Venting Recommendations

Strany 104

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A For minimum back-diffusion through the vent and for minimum back-pressure in th

Strany 105

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A There are two acceptable methods of generating accurate CO concentrations for c

Strany 106

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 13. Allow the analyzer to sample the CO concentration. 14. Push “CAL”. 15. Ente

Strany 107 - 2 Spare

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A If poor correlation exists, check for 1. Flow calculation errors 2. Concentra

Strany 108

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 8.3 Zero/Span Checking It is recommended that the Model 300M be checked daily

Strany 109

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 8-8

Strany 110

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9 ADJUSTMENTS NOTE The operations outlined in this chapter are to be performe

Strany 111 - 10.6.7 Flow/Pressure Sensor

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Figure 9-1: M300M Electrical Block Diagram 9-2

Strany 112

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.2 A/D - D/A Calibration Procedure Due to the stability of modern electronics

Strany 113 - 11 ROUTINE MAINTENANCE

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 1 INTRODUCTION 1.1 Preface Teledyne API is pleased that you have purchased th

Strany 114 - 11.3 Leak Checking

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A To calibrate the 4-20 mA current output, do the following: Verify 5 volt outpu

Strany 115 - 11.3.2 Leak Self Test

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.3 Dark Current Signal Adjust Procedure The detector dark current change is n

Strany 116 - INTENTIONALLY BLANK

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.5 Flow Readout Adjustment The flow/pressure sensor board consists of 2 press

Strany 117 - 12 SPARE PARTS LISTS

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 9.6 DC Power Supply Overall performance of the DC power supply may be checked

Strany 118

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A INTENTIONALLY BLANK 9-8

Strany 119

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10 TROUBLESHOOTING NOTE The operations outlined in this chapter are to be per

Strany 120 - 4 general types

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.2 Troubleshooting Fundamental Analyzer Operation When the analyzer is turne

Strany 121 - Wiring:

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A 10.2.2 Checking the CPU and Display When the analyzer is turned on, the front

Strany 122

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A Table 10-1: Warning Messages Warning Message Meaning Corrective Action SOURC

Strany 123

Teledyne API Model 300M CO Analyzer Instruction Manual, 04033, Rev. A NOTE If the value of any test function is displayed as “XXXX”, this indicates

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